S Car Model Line Audi S4, Audi S6, and Audi S8..Audi's track-ready touch on each of the popular sedans

Looking for Relocation kit for Aux. water pump/DIY without removing manifold?

Thread Tools
 
Search this Thread
 
  #1  
Old 04-05-2010 | 09:06 PM
DraxeofDclan's Avatar
Thread Starter
|
1st Gear
Joined: Jul 2008
Posts: 241
From: Rohnert Park CA
Question Looking for Relocation kit for Aux. water pump/DIY without removing manifold?

Anyone sell it? Can the hoses be fitted without removing the manifold?
 
  #2  
Old 04-12-2010 | 11:45 PM
drev500@aol.com's Avatar
Senior Member
Joined: Jan 2008
Posts: 404
Default

I'm almost positive it can not be done without the intake mani being removed.
 
  #3  
Old 05-06-2013 | 11:19 PM
Zachariah's Avatar
1st Gear
Joined: Jun 2010
Posts: 62
Default

Originally Posted by drev500@aol.com
I'm almost positive it can not be done without the intake mani being removed.
It's very possible, without removing the intake manifold. You just have to be prepared with ALL the right tools and replacement parts:

TOOLS:
~Long flat screwdriver
~Long needle nose pliers with 90deg bent tips(KEY)
~Allen hex bits(for removing SAI unit, from Tiptronic A6/allroads)

PARTS:
~Bosch Auxiliary Water Pump #0392 020 073
~Inlet "L" hose #078 121 082H
~Outlet "V" hose #078 122 349
~Four replacement worm-drive hose clamps

METHOD:
~Remove SAI with 5mm Allen bit and 10mm bolt behind unit(Auto only)
~Move coolant tank over towards driver side shock tower
~Remove all spider hoses going into Combi valves(Auto only)
~Remove intake "Y" pipe and accordian hose
~Remove driver side Diverter Valve
~Unplug blue two-prong connector from pump(Behind/under center intake)
~Using bent needle nose pliers - pinch the front hose spring clamp, slide back) and use pliers to wriggle hose from bleed screw pipe
~Use bent pliers to loosen rear hose(inlet), just under steel turbo feed line
~Use long screwdriver to push pump assembly back 1/4" to release from round rubber mounting grommets
~GENTLY slide pump assembly(with two hoses intact) out the rear of engine
~With new pump and hoses attached - install in reverse of removal

ETA: Allocate 1-3hours

BENEFITS:
1) No Throttle body adaptation necessary, if intake manifold is NOT removed
2) No threat or dropping loose objects inside intake
3) No potential for pinched wire/vacuum connections
4) No loss of fuel pressure, since fuel rail is untouched
5) No gaskets to buy/install
6) Less removal of parts
 
  #4  
Old 05-07-2013 | 09:29 PM
FonzoB5S4's Avatar
2nd Gear
Joined: May 2008
Posts: 951
From: Los Angeles, Ca
Default

nice write-up. never done it without removing everything!

kit:

Apikol 2.7tt Coolant Afterrun Pump Relocation Kit


034 sells a delete kit. relocation is a better option in my opinion.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Expplucky
Audi A4
2
04-24-2013 03:11 PM
prsalmon
Audi TT
1
05-31-2011 06:29 PM
02AudiA63L_65
Audi A6
0
08-21-2010 10:57 AM
DraxeofDclan
S Car Model Line
1
08-02-2010 08:20 PM
lehighwiz
Audi TT
9
06-01-2007 09:52 AM



Quick Reply: Looking for Relocation kit for Aux. water pump/DIY without removing manifold?



All times are GMT -4. The time now is 03:25 PM.