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97 A4 Sunroof Stuck, Wont Come Back Out. Please Help!

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  #1  
Old 07-05-2012 | 12:25 AM
PacificA4's Avatar
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Default 97 A4 Sunroof Stuck, Wont Come Back Out. Please Help!

I opened up the sunroof because it was hot, went to close it because I saw some rain off in the distance so I turned the switch. Noticed a minute later wind is still blowing in from the roof... Tried turning the switch again and again, the sunroof wont close! It clicks and moves a little, then gets jammed. Tried the manual method near the dome map light to no avail Took off the headliner with some friends' and the wife's help, took off the sunroof assembly and got the roof to close manually with some effort. What's wrong with our car? It wouldnt be so bad if the AC worked, but when we turn it on it shows the snow flake icon but doesnt blow cold and the compressor doesnt turn so we sorta rely on the sunroof lol... Anybody else have similar issues? The sunroof glass appears as if the driver side part of it comes forward more than the passenger side thus leading it to jam at an angle. Please help
 
  #2  
Old 07-05-2012 | 01:15 AM
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Same thing happened last night with mine, identical in every way. Pulled like hell on it while the wife turned the switch and I got it to close. Gonna remove it sometime soon and see what I can do with it. For now, I just vent it up at the rear.
 
  #3  
Old 07-05-2012 | 08:36 AM
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There should be a small plastic door up by the sunroof switch. There's a metal crank stuck to the inside of the fuse panel cover. Use the crank to close the sunroof manually.
 
  #4  
Old 07-05-2012 | 08:43 AM
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Both of us tried that - the problem was that when you tried to Chloe the roof, only the driver end of the roof moved, so it ended up jamming itself at an angle. I was able to brute-force mine closed. Now I need to remove it and see what I can do to fix it up. Maybe I'll finally suede the headliner now lol. Only had the materials for 2-1/2 years...
 
  #5  
Old 07-05-2012 | 08:49 AM
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Ahhhh ****, didn't see that. What a pain in the dick. Sorry!
 
  #6  
Old 07-05-2012 | 01:23 PM
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The metal & rubber sliding shade backstop might have broken off on the passenger side and gotten stuck in the track. (happened to me)

Or the spring-loaded hinge that pushes the glass upward in vent mode might have become detached or broken, again getting stuck in the track. (my hinge had come undone and was just sitting on top of the headliner)

+ I ditched my sunroof sliding shade after putting in a replacement sunroof assembly.
+ Don't try to test full retraction of the assembly without the glass in place -- it will destroy the assembly
 

Last edited by redmond1501; 07-05-2012 at 01:34 PM.
  #7  
Old 07-05-2012 | 05:55 PM
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Originally Posted by ImTheDevil
Same thing happened last night with mine, identical in every way. Pulled like hell on it while the wife turned the switch and I got it to close. Gonna remove it sometime soon and see what I can do with it. For now, I just vent it up at the rear.
If you make any progress, please message me

Originally Posted by redmond1501
The metal & rubber sliding shade backstop might have broken off on the passenger side and gotten stuck in the track. (happened to me)

Or the spring-loaded hinge that pushes the glass upward in vent mode might have become detached or broken, again getting stuck in the track. (my hinge had come undone and was just sitting on top of the headliner)

+ I ditched my sunroof sliding shade after putting in a replacement sunroof assembly.
+ Don't try to test full retraction of the assembly without the glass in place -- it will destroy the assembly
How can I tell what is broken and whats not? I have never seen the sunroof assembly before to know what a good functioning unit looks like. The only thing I did notice however is that there are 2 small metal pieces with a black plastic or rubber stoppers on the end of them. One seemed to be ok, the other seemed to have been snapped clean off. I can't find any trace of the missing piece
 
  #8  
Old 07-05-2012 | 07:24 PM
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I think you're going to have to pull it apart to see what's broken and if it's fixable. You could possibly put the roof in vent mode, remove the glass, and see what you can fish out of the track. That is certainly easier than removing the headliner and dropping the whole assembly. Just don't run the roof motor with the glass removed (I learned the hard way).

The metal piece with rubber stopper isn't necessary, though it keeps the slider shade from rattling. Both of the stopper parts were snapped off on my replacement assembly, so I just ditched the shade.

The spring-loaded hinge is required -- sounds like yours is okay.
 
  #9  
Old 07-05-2012 | 07:38 PM
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A/C compressor...

Mine was doing the same exact thing... snowflake came on, but clutch never engaged. Turned out the compressor was locked up solid, and the clutch electromagnet coil was burned out.

I bought a new compressor off amazon.com for just under $300 shipped, and replaced it at the same time I did the 75K mile timing belt replacement job since the whole front has to come off the car to get at the front of the engine.

It blows nice cold air once again

But working on this car sure is a royal pain.
 
  #10  
Old 07-06-2012 | 03:36 AM
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Originally Posted by redmond1501
I think you're going to have to pull it apart to see what's broken and if it's fixable. You could possibly put the roof in vent mode, remove the glass, and see what you can fish out of the track. That is certainly easier than removing the headliner and dropping the whole assembly. Just don't run the roof motor with the glass removed (I learned the hard way).

The metal piece with rubber stopper isn't necessary, though it keeps the slider shade from rattling. Both of the stopper parts were snapped off on my replacement assembly, so I just ditched the shade.

The spring-loaded hinge is required -- sounds like yours is okay.
I can put the roof in vent mode now. It would try to go into vent mode before and then retract back to the closed position. Ill check the track.

Originally Posted by CheckerBird
A/C compressor...

Mine was doing the same exact thing... snowflake came on, but clutch never engaged. Turned out the compressor was locked up solid, and the clutch electromagnet coil was burned out.

I bought a new compressor off amazon.com for just under $300 shipped, and replaced it at the same time I did the 75K mile timing belt replacement job since the whole front has to come off the car to get at the front of the engine.

It blows nice cold air once again

But working on this car sure is a royal pain.
I will try that lol It can be. I need to do the timing belt job soon too
 
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